Even slight imperfections in the PV cell can lead to large micro-cracks once it is incorporated into the PV module. The length of micro-cracks can vary; some span the whole cell, whereas others appear in only small sections of a cell. Micro Cracks in Solar Panel How do micro-cracks occur?
Most solar cells are comprised of very thin silicon wafers, usually around 0.20mm thick. The wafers have some ability to flex, but simple pressure or stress can induce micro-cracks. Micro cracks can be caused by poor handling of the solar cells during assembly (usually through non automated systems).
The silicon used in solar PV cells is very thin (in the range of 180 +/- 20 microns) and hence is susceptible to damage easily if the PV module's production and handling are not up to the required standards. Even slight imperfections in the PV cell can lead to large micro-cracks once it is incorporated into the PV module.
Micro-cracks represent a form of solar cell degradation and can affect both energy output and the system lifetime of a solar photovoltaic (PV) system.
Three key areas must be addressed to effectively prevent solar panel micro-cracks: manufacturing, transportation/installation, and environment. Selecting a solar panel manufacturer that acknowledges the prevention of micro-cracks is a critical part of the solution.
In the production process, micro cracks most frequently occur during lamination of the panel, especially when using certain EVA films with weak moisture impermeability. If in such cases even slight moisture occurs it cannot easily evaporate which is particularly problematic in hot areas and environments.