Aluminum battery enclosures are highly popular for all designs of cabinets and cases because aluminum is lightweight. This material is especially good for battery enclosures exposed to solvents, petrochemicals, some acids, most sulfates and nitrates. There are also fiberglass battery enclosure boxes and plastic battery enclosures.
The materials used for weatherproof battery enclosures are not different from materials used for other types of enclosures. Metal battery enclosures include those manufactured from carbon (mild) steel, galvanized steel, and stainless steel – usually of the grades 304, 316, or 316L. Carbon steel is usually duller than stainless steel.
In most cases, you will find aluminum and stainless steel battery cabinets. Of course, we have galvanized steel, plastic, and composite materials. A good material for the battery box should be: So far, aluminum and stainless steel guarantee better performance. Apart from these 4, you may classify battery box enclosures depending on:
The Enclosure: The heart of the battery box is its sturdy enclosure. This is where the magic happens, protecting your battery from the elements and keeping everything secure. Materials like plastic, metal, or fiberglass are commonly used, each offering its own strengths in terms of durability, weather resistance, and cost.
Aluminum as sheet and extruded profiles is the preferred material for BEV body structure, closures and battery enclosures. Aluminum battery enclosures or other platform parts typically gives a weight saving of 40% compared to an equivalent steel design. Aluminum is infinitely recyclable with zero loss of properties.
Aluminum has a layer of oxide on top that prevents any corrosion. Aluminum battery enclosures are highly popular for all designs of cabinets and cases because aluminum is lightweight. This material is especially good for battery enclosures exposed to solvents, petrochemicals, some acids, most sulfates and nitrates.