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What are the key challenges in battery module disassembly?

The state of the art battery modules need to be analysed with regards to their structure, components and the relationship of the components to each other. In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly system.

How a battery can be modularised?

A battery has several ways to implement modularisation and among these are design of the housing and module as well as concerning the management of its environment.

Is there an agile automated system for battery module disassembly?

Within this paper the initial steps for the realisation of an agile automated system for battery module disassembly will be presented. The state of the art battery modules need to be analysed with regards to their structure, components and the relationship of the components to each other.

Is there a standardized design for battery modules?

Currently, there is no standardized design for battery modules, e.g. in the form of a norm . The battery cell type is selected according to the customer standard, which ultimately influences the design of the battery module .

How does a battery disassembly process work?

The disassembly time starts from the tool switching to the ends of parts placement. In addition, two principles shall be observed in the disassembly process. First, multiple parts are directly connected to the battery, so disassembly safety must be considered, and the disassembly speed shall be reduced appropriately.

Should waste power battery modules be disassembled and recycled?

The rapid global growth in the production of electric vehicles (EVs) will produce numerous waste power battery modules (WPBMs) in the future, which will create significant challenges concerning waste disposal. Therefore, measures to disassemble and recycle WPBMs before using them in other fixed scenarios provide an opportunity for research.

Multi-objective optimisation for cell-level disassembly of waste …

However, a Tesla Model S battery module has 481 parts, and drawing a complete connection diagram of the parts is an extremely complicated task. Therefore, an IPPD (see …

(PDF) Robotic Disassembly of Electric Vehicles

Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers.

Automated Disassembly of Battery Systems to Battery Modules

Automated Disassembly of Battery Systems to Battery Modules Anwar Al Assadi * a,, Thomas G ¨ otz a, Andreas Gebhardt a, Oliver Mannuß a, Bernd Meese a, Johannes

Automated Disassembly of Battery Systems to Battery Modules

From a technical perspective, the disassembly of battery systems includes testing, localiza- tion, detection, disassembly of joint connections, and unplug- ging/cutting of …

Analysis of the Variety of Lithium-Ion Battery Modules and the ...

In particular, the key challenges in battery module disassembly up to cell level are identified and classified in order to systematically derive the requirements for the disassembly …

Design for Assembly and Disassembly of Battery Packs

disassembly and modularity point of view to establish what solutions are of interest. Based on the evaluation, an "ideal" battery is developed with focus on the hardware, hence the housing, …

Replacing a Li-ion Battery Cell or Module

The following information is intended to provide you with some helpful tips for performing the battery module pack disassembly and assembly service (exampled on a rear module stack).

(PDF) Robotic Disassembly of Electric Vehicles ...

Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers.

Lithium-Ion Battery Disassembly Processes for Efficient Recycling

The disassembly time needed for disassembly from the pack to the module was usually 20–40 min, depending on the packs . The results from Rosenberg et al. indicate that …

A hybrid disassembly framework for disassembly of electric …

Battery disassembly is a critical step to enable gateway testing and sorting of end-of-life (EoL) battery components for re-use, and recovery of high-purity materials for …

Info Sheet: Electric Vehicle battery Disassembly

The EV battery Disassembly infosheet exposes the complex and often destructive process with proprietary tools required to disassemble a typical EV battery with cell-pack …

(a) Dismantling and disassembly process for battery …

Download scientific diagram | (a) Dismantling and disassembly process for battery modules; (b) battery-testing system used for conducting charging-discharging tests. from publication: A ...

Battery module disassembly method. (a) Removal of the caps and …

(a) Removal of the caps and bolts that hold the module together; (b) separation of the two four-cell stack with a 0.7 mm nylon rope; (c) module separated into two parts; (d) module...

Analysis of the Variety of Lithium-Ion Battery Modules …

Within this paper the initial steps for the realisation of an agile automated system for battery module disassembly will be presented. The state of the art battery modules need to be analysed with ...

Robotic Disassembly Platform for Disassembly of a Plug-In …

full autonomous pack-to-module disassembly for an EVB pack. Tool changer systems, as shown in . Figure 3, can be used to maintain p latform expandability by inc luding …

Multi-objective optimisation for cell-level disassembly of waste …

The main contributions of this study are as follows: (1) establish a prototype for the cell-level disassembly model of the battery modules; (2) propose a man-machine hybrid …

Battery module and its disassembly method

PROBLEM TO BE SOLVED: To provide a battery module which can be disassembled while keeping away from a high residual voltage when disassembling a used battery module.

A hybrid disassembly framework for disassembly of electric …

The framework consists of a hybrid disassembly workstation that utilizes modified automated robotic arms and a specialized tool to allow an improvement in the …

(a) Dismantling and disassembly process for battery modules; …

Download scientific diagram | (a) Dismantling and disassembly process for battery modules; (b) battery-testing system used for conducting charging-discharging tests. from publication: A ...

Lithium-ion battery module-to-cell: disassembly and …

This paper is devoted to module-to-cell disassembly, discharge state characterization measurements, and material analysis of its components based on x-ray fluorescence (XRF) and diffraction (XRD). ...